About Industrial Waste
Industrial Waste Incineration
Industrial Waste Transport
Landfarming
Security Landfill or Landfill
Blending
Stabilization
Physical and Chemical Processes
 
 
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Blending

Currently, one of the most favorable alternatives in managing special waste is thermal destruction in productive process such as cement ovens. 

Cement production is an intense energy process.  The average thermal energy heeded to produce one ton of clinker is approximately 800.000 kilocalories. This much energy is equivalent to that of burning 100 kilograms of carbon.

This industry constantly looks for new options.  Since the 1970’s the United States and Europe realized that waste with high energy and low chlorine and metal content could be used as alternative energy sources in the cement industry. 

Not only the United States has experience in thermodestruction.  Other countries such as Switzerland, Canada, Germany, France, Sweden, Japan and Belgium do too. 
 
Using alternative energy sources in cement ovens implies substituting traditional energy sources (natural gas, fuel, oil, coke or coal) by an energy source that is the result of various waste products, urban and industrial.  These are prepared physically and chemically by a Blending process.  They are then loaded in the cement oven under strictly controlled conditions.   

The cement oven allows the waste to be destroyed in a secure and controlled fashion.  The energy is taken advantage of and used in the cement making process.  This is recommended by the Environmental Protection Agency in the United States.

MINETTI SA produces and commercializes cement, lime and ground stone, concrete blocks and chemical products for construction and forms part of the largest cement gropu in the world, HOLDERBANK. Their operations in Argentina date back to 1917.  

HOLDERBANK is a Swiss group with activities throughout the world that produces construction materials, especially cement, premixed concrete, lime and ground stone.  It works supporting over 80 factories in 35 different countries (including Argentina) and over 35,000 people work for the group. 
DESLER S.A. y ECOBLEND S.A., part of Grupo Minetti, work as strategic allies in managing waste  to be used in the Blending process.  Desler provides Ecoblend with waste that is eliminated in cement ovens.  That is, there is a secure integration of the waste in the cement elaboration process. 

The cement circuit has four distinct characteristics that make it effective and secure for incinerating waste.  These characteristics are:

  • High Temperature in clinkerization  which is the zone where liquid and solid coexist.  Temperatures of 1800º – 2000º C are reached and 1400º - 1500º C in solids.  These high temperatures guarantee that any substance can be transformed from carbon dioxide to water.  Excess air combustion is produced by the oven’s normal procedures and electofilters avoid carbon monoxide formation.

  • High resistance periods. As a result of the oven’s size and the volume of airflow, gas resistance in the oven is between 4 and 6 seconds without taking into consideration the resistance.  This allows all the organic substances in gas phase to oxidize completely. 

  • Contact between gas and raw materials. Since the system works against the tide, gases come into contact with raw material in interchanging cyclones.  Raw materials are in a very fine dust state.

  • Gas filtration. Gases that abandon the thermal interchange system are accommodated before being set free into the atmosphere.  This implies that they must be cooled down by being injected with high pressure water and then put through a electrofilter that retains particalized

  • Eliminating trace elements. The normal process to produce clinker implies forming a solid – liquid phase as result of heating raw materials.  When these cool down the different components cristalize forming ckicker.  Heavy metals introduced through waste or alternative materials in the production process are incorporated to the crystal structures in clicker replacing its own cation and becoming immobilized

  • Reducing global emission of carbon dioxide. The cement industry is one of the largest contributors to the generation of this type of gas because of its combustion process as well as uncabonating raw materials.  If the waste was bunt in incineration ovens or simply left to follow the natural microorganism decomposition process, these  would generate carbon dioxide during the cement fabrication process.  Because of this, coincinerating waste in cement ovens reduces global emissions of gas by substituting fuels.

 

 
   
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